In a recent episode of the Industrial Automation Insider Podcast, host Matt Van Bogart, from Zebra Technologies, was joined by Cobalt’s barcode solution sales manager Ben Parkyn for an insightful discussion. Their conversation delved deep into the evolving landscape of print and apply solutions, emphasizing the integration of fixed scanning and machine vision technologies.
You can listen to the podcast here:
Innovative Print and Apply Solutions
Ben highlighted a recent collaboration between Cobalt Systems and Zebra to develop a semi-automated print and apply solution. This system involved the use of Cobalt’s NEXUS print and apply machine, equipped with Zebra’s ZT610 printer, to automate the labelling of Z-Band product cartridges. Outcomes of this project included significant improvements in efficiency and accuracy, with the machine applying labels and performing real-time quality checks using fixed scanners to validate label data and ensure proper placement.
The Role of Machine Vision in Enhancing Accuracy
One of the key topics Matt and Ben discussed was the integration of machine vision technology in print and apply systems. In particular, Ben explained how machine vision and fixed scanning have become game-changers, especially in industries like pharmaceuticals where compliance and label accuracy are critical. The ability to verify label quality and correctness at the point of application, as Ben pointed out, has reduced errors and improved overall efficiency. This technology is proving to be particularly beneficial in ensuring compliance with GS1 standards, which is crucial for industries dealing with high-volume pallet labelling.
Future Trends in Automation and Labelling
Looking ahead, Ben shared his observations on emerging trends in the print and apply space and noted a growing demand for integrated solutions that combine print, apply, and verification processes. Customers are increasingly recognising the value of machine vision systems for their cost-effectiveness and the enhanced accuracy they bring to labelling tasks, Ben explained. This trend, he added, is driven by the need for greater efficiency and the desire to minimise errors that can lead to costly chargebacks and fines.
Addressing Misconceptions and Enhancing Customer Understanding
The discussion also touched upon common misconceptions about automation technologies. Ben emphasised that while some tasks might seem straightforward, the reality is often more complex, requiring detailed consideration of factors such as label placement, compliance, and environmental conditions. Ben explained that by adopting a consultative sales approach, Cobalt Systems works closely with its customers to understand their specific needs and tailor solutions that address all potential challenges they are likely to face.
The Importance of Data and Future-Proofing Solutions
Another critical aspect Matt and Ben discussed was the importance of data in automation systems. The pair highlighted how data collected from labelling and scanning processes can be used for analytics to improve overall operations; this includes, for instance, automating repetitive and menial tasks, thereby enhancing the quality and efficiency of production lines. Matt and Ben also stressed the importance of future-proofing solutions to ensure long-term scalability and adaptability in order to meet evolving customer needs.
Conclusion
The podcast concluded with Ben expressing optimism about the future of print and apply solutions. He foresees, he said, continued advancements in machine vision and fixed scanning technologies, leading to broader applications and benefits across various industries. As these technologies become more accessible and cost-effective, Ben noted, they will play an ever more important role in enhancing the accuracy, efficiency, and compliance of labelling processes.
