Hot-Swap Print Engines: Maximise Uptime in Print and Apply Labelling Systems

In fast-paced industries like manufacturing, where every second counts, minimising downtime in production lines is crucial. That’s where hot-swap print engines come into play, offering an effective approach to maintaining efficiency on the line. 

All our NEXUS 20 print and apply labelling systems integrate a Zebra print engine that can be quickly and easily removed for maintenance or repair, with the option for a “Hot Swap” to be kept in stock on site. 

Here are the benefits: 

Reduced Downtime

When a print engine malfunctions, traditional systems require extensive troubleshooting and repairs, often leading to hours of halted operations and the risk of the whole print and apply system going down for periods of time or waiting for an engineer to come out. With Cobalt’s NEXUS 20 hot-swap functionality, the faulty print engine can be replaced with a spare in as little as five minutes. This quick-change capability ensures that production keeps moving without extended disruptions. 

Simplified Maintenance

Hot-swap systems eliminate the need for specialised engineers or tools to replace the print engine. The modular design allows for swift and easy removal and installation, empowering in-house teams to manage repairs or replacements. 

Cost Efficiency

Downtime doesn’t just waste time; It costs money. Lost productivity and delayed output can add up quickly. By minimising these interruptions, hot-swap print engines help businesses maintain consistent operations, reducing the financial impact of unexpected breakdowns. 

Improved Productivity

With the ability to resume labelling operations almost instantly, companies can maintain their workflow and avoid bottlenecks. This is particularly valuable in high-output industries like manufacturing, logistics, and food and beverage, where even brief delays can disrupt supply chains. 

Future-Proof Design

Hot-swap print engines, like the ones used in the NEXUS 20, are designed with modularity in mind. This means they’re built to be adaptable and help you scale up, ensuring your labelling evolves as your business grows.