Last year, our partners at Zebra Technologies introduced the ZeroLiner Linerless Printing Solution, a comprehensive approach designed to enhance productivity and sustainability in labelling operations.

Traditional label printing methods often involve liners, which not only contribute to environmental waste but also require additional handling and disposal efforts. ZeroLiner eliminates the need for these liners, offering a more efficient and eco-friendly alternative.



Key Productivity Benefits

  • Increased Uptime – ZeroLiner allows for up to 50% more labels per roll, reducing the frequency of roll changes and keeping operational interruptions to a minimum. Additionally, the absence of liners means there’s no need for liner take-up equipment, simplifying the printing process.
  • User-Friendly Design – Zebra’s printers and ZeroLiner labels are engineered to work seamlessly together, resulting in fewer jams compared to competitors. The system requires no calibration or additional setup; users can simply load a roll and begin printing. Easy peasy.

Sustainability Advantages

  • Waste Reduction – By eliminating liners, ZeroLiner supports sustainability initiatives by reducing waste into landfill. Moreover, the labels themselves are fully recyclable within the cardboard waste stream, adding weight to the green credentials of this solution.
  • Material Efficiency – ZeroLiner’s design allows for variable label lengths. This means only the necessary amount of material is used for each label. This efficiency leads to up to 50% more labels per roll, resulting in fewer resources needed for transportation and storage, having a really positive impact on your carbon footprint.

What is included in the ZeroLiner solution?

The ZeroLiner solution encompasses both hardware and media tailored for optimal performance:

  • Media – ZeroLiner labels are developed and tested specifically for Zebra linerless printers, ensuring enhanced performance and a cohesive experience. The media undergoes qualitative analysis beyond standard testing to extend the lifespan of platen rollers and cutters.
  • Printers – Zebra offers a range of linerless-capable printers, including models from the ZD600 Series, ZT400 Series, ZQ600 Plus Series, ZQ500 Series, and ZQ300 Plus Series. These printers feature mechanical designs specifically crafted for platen rollers and cutters, and firmware that includes a rollback feature on mobile printers to prevent media sticking.

Zebra’s ZeroLiner Linerless Printing Solution offers a robust and sustainable approach to labelling, combining increased productivity with environmental responsibility. Speak to our dedicated team to find out more on 01270 539800 or email sales@cobaltis.co.uk.