Let’s be honest, packaging isn’t the most glamorous part of manufacturing, but it’s absolutely crucial. A smooth, efficient end-of-line packing setup can make or break your bottom line. And at the heart of that setup? The humble case sealer. But choosing the right one can feel like navigating a maze. Do you go all-in on a fully automated system, or is a semi-automatic option the sweet spot?
This post breaks down the pros and cons of each; we’ll also chat about how print and apply labelling can boost your efficiency, no matter which box sealer machine you choose.
Types of Case Sealers
Semi-Automatic Case Sealers: Your Reliable Workhorse
Think of semi-automatic case sealers as the dependable middle ground. They’re not fully hands-off, requiring someone to fold the case flaps before the machine takes over for sealing. But they’re a serious upgrade from taping boxes by hand. These box sealer machines are great for businesses with a decent volume of product to move, but maybe not quite enough to justify full automation. They offer a good balance of speed, consistency, and a more manageable price tag.
Fully Automatic Case Sealers: The Automation Ace
Now, if you’re dealing with high volumes of throughput and want to minimise labour (and headaches!), a fully automatic case sealer is your champion. These sophisticated machines handle everything, from erecting the case (often combined with a case erector and sealer) to folding those flaps and sealing the deal. They’re efficient and can significantly reduce your reliance on manual labour. Yes, the initial outlay is higher, but the long-term payoff, especially with rising labour costs, can be huge.
Print and Apply Labelling: The Perfect Partner
No matter which case sealer you choose – whether it’s a simple box sealer or a more complex system integrating with a box erector – integrating print and apply labelling is a game-changer. Imagine automatically printing and applying labels to your sealed cases all in one process. No more peeling and sticking by hand! This not only saves time and reduces errors, but it also gives your packaging a professional, consistent look. Plus, it’s super helpful for variable data like batch numbers and barcodes.
Reducing Packaging Labour Costs with Automation
Let’s talk about money. With those UK NI increases coming in April, labour costs are a major concern for businesses. Automating your packaging line, especially with fully automatic case sealers, is a smart way to lessen the impact, especially when integrated with labelling automation. Even a semi-automatic set up reduces the need for manual labour compared to hand-sealing and labelling. Investing in automation isn’t just about speed; it’s about future-proofing your business against rising costs.
How to Choose the Right Case Sealer for your Business
So, which case sealer is right for you? It depends. Think about your production volume, budget, and how much space you have. If you’re moving a mountain of product, a fully automatic case sealer is your best bet. If your volumes are a bit lower, a semi-automatic option might be the perfect fit.
No matter what you choose, streamlining your end-of-line packing with the right equipment – from a basic box sealer to a full case erector and sealer setup – is key to staying competitive.
And don’t forget the print and apply labelling – automating your packaging line can provide a very strong ROI!
To find out more about how a Case Seal and Labelling Solution can benefit your business, speak to our team on 01270 539800.
