Scan Tunnels

Accurate High-Speed Data Capture on Moving Lines

A scan tunnel is an automated system designed to identify, track, and sort items moving along a conveyor belt in logistics and material handling environments. It consists of integrated sensors, cameras, lighting, and scanning devices arranged in a tunnel-like structure that items pass through. These systems are widely used in warehouses, distribution centres, and manufacturing facilities to improve efficiency, accuracy, and quality control.

Key Components of a Scan Tunnel

  • Cameras & Sensors – High-resolution cameras and advanced sensors capture detailed images and data from all angles as items pass through.
  • Barcode Scanners – Fixed scanners quickly and accurately read barcodes or QR codes for precise identification and tracking.
  • RFID Readers – These devices scan RFID tags, providing more detailed data than barcodes and enabling non-line-of-sight reading for greater efficiency.
  • Lighting Systems – Optimised lighting ensures consistent illumination for accurate scanning and image capture.
  • Software – Advanced software processes data and images, integrating seamlessly with warehouse management systems (WMS) to support sorting and tracking.

How Do Scan Tunnels Work?

Scan tunnels automate package identification by using a conveyor system that moves items through a tunnel equipped with multiple code readers and sensors. These scanners are strategically positioned to cover all sides of the package—top, bottom, front, back, and both sides—eliminating the need for manual adjustments. This multi-angle scanning ensures accurate and efficient processing while reducing labour costs.

By capturing data from all sides, scan tunnels can read barcodes even if they are partially obscured or damaged. The collected information is processed through software that integrates with inventory and tracking systems, providing real-time updates on package status and location.

The versatility of scan tunnels allows them to handle various package sizes and shapes, making them a scalable, adaptable solution. Their modular design also enables easy upgrades and maintenance, ensuring businesses can keep pace with evolving operational demands while minimising downtime.

Download the Optimise Start and End of Line Solutions Brief

Streamline production processes and enhance verification with automation solutions from Cobalt Systems, enabled by Machine Vision and Fixed Industrial Scanner Solutions from Zebra Technologies.

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Download the Optimise Start and End of Line Solutions Brief

Streamline production processes and enhance verification with automation solutions from Cobalt Systems, enabled by Machine Vision and Fixed Industrial Scanner Solutions from Zebra Technologies.

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Ask About Scan Tunnel Solutions

Speak with our experienced technical sales team to find out how we can help meet your barcoding hardware needs.

A 20-minute discovery call will allow us to tailor the right solution to your environment and applications.

Contact Us

01270 539800 sales@cobaltis.co.uk

Cobalt Systems Ltd,
Spitfire Road,
Cheshire Green Industrial Park,
Wardle,
Cheshire,
CW5 6HT

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