Keep every product and pack correctly matched

PackSure verifies that every product in your production line is matched with the correct packaging.

It’s particularly suited to food and beverage manufacturers who need to keep a close eye on packaging materials, formats, artwork and variants at setup and throughout production, helping teams spot mismatches before affected products move further down the line.

Take the uncertainty out of packaging changeovers

With multiple SKUs, customer specifications and packaging variants moving through the same facility, manual checks can leave room for inconsistency. PackSure gives production and quality teams an automated way to confirm that the correct packaging is loaded at setup and stays consistent throughout the run.

Start each run correctly

Confirm that the selected packaging matches the planned product before production begins.

Maintain control throughout production

Monitor every pack continuously, including changes in artwork, format or packaging variant.

Respond quickly to mismatches

Reject the affected product or stop the line before the issue extends further into production.

Strengthen traceability

Record packaging checks, rejects and line events for quality reviews, audits and customer enquiries

Where PackSure makes the difference

Food production and packing

Keep products matched with the correct packaging across ready meals, dry foods and other multi-SKU production environments.

Customer-specific packaging

Confirm that the correct retailer, market or customer packaging is being used for each production run.

Promotional and seasonal changeovers

Identify packaging from an expired promotion or previous campaign before it continues through production.

Similar product variants

Differentiate between products with comparable packaging, such as alternative formulations, strengths, sizes or flavours.

Packaging supply

Check packaging components before they are dispatched or loaded onto a customer’s production line.

High-speed production

Verify every pack continuously where line speed and frequent changeovers make manual inspection impractical.

How PackSure works

Identifies the production run

PackSure uses the works order or product database to establish which packaging should be in use.

Confirms the first pack

The operator scans the first packaging item to verify the line has been set up correctly.

Monitors production continuously

Each pack is scanned and compared with the expected packaging information as it passes through the line.

Acts when something changes

If PackSure detects an unexpected pack, it can reject the product or stop the line, depending on the installation.

Accounts for
every reject

Where secure rejection is required, sensors confirm that the product entered the reject bin. The line stops if it can't be accounted for.

Ask About Sentinel

Talk to our team to discover how Sentinel's in-line barcoding can help you achieve faster, more reliable verification on your production line.

Contact Us

01270 539800 sales@cobaltis.co.uk

Cobalt Systems Ltd,
Spitfire Road,
Cheshire Green Industrial Park,
Wardle,
Cheshire,
CW5 6HT

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